Textile product manufacturing has always been a part of human society. However, many people are unaware of how all works together. It’s time you understood the manufacturing procedure used for making your clothing. Come join me as I walk you through the complete process of Textile Fiber to Garments, from raw materials like cotton or wool to completed clothing items like dresses or T-shirts.
Ready to learn about the details of the textile products manufacturing process, from the fiber to the complete garment. Simply all the steps of making textiles.
Textile Products Manufacturing Process:
- Source Fibre: The process of producing textiles primarily starts with the collecting of raw materials.
- Yarn Manufacturing: After the fibers are cleaned, sorted, and blended together, they are made into yarns.
- Fabric Manufacturing: Yarn is turned into fabric by weaving or knitting it on a loom.
- Wet Processing: Fabric is colored in various colors and patterns, and it is cut into smaller pieces for sewing projects.
- Garments Manufacturing: Fabric pieces are sewn together, and quality inspection and shipment are checked.
1. Source Fiber:
The cultivation of natural textile fibers is the first step in the textile products manufacturing process. The starting point of producing textiles is sourcing and raw fiber harvesting. Yarn is created by processing fibers that have been taken from plant, animal, or mineral sources into a continuous thread.
The many kinds of fiber. For example, cotton, silk, wool, and linen. However, synthetic or synthetic fibers like nylon, polyester, and rayon are also used in the textile business nowadays.
2. Spinning or Yarn Manufacturing:
The textile products manufacturing process for converting raw materials into yarn for knitting, weaving, or crocheting is known as yarn manufacture. To make the finished yarn or thread, raw materials are cleaned, sorted, and combined.
What is Yarn How Yarn is made?
The method used to manufacture yarn is regarded as the origin of the textile products manufacturing industry. Spinning together fibers like wool, cotton, or synthetic fibers is the primary method used to create yarn. The process of converting raw materials into yarn for knitting, weaving, and crocheting is known as yarn manufacturing.
If it is used for sewing, it is also known as thread. Since prehistoric times, people have been making yarn from animal hair that they gathered from the prey they hunted.
Yarn comes in a wide variety of forms these days. because producers of textiles have discovered methods to create them from materials like basalt, hemp, and bamboo!
Recycled materials can also be used to make yarn. Plastic and polyethylene are two examples. Depending on the kind of yarn being made, the textile industry’s intricate process of yarn manufacture takes place at several plants.
However, the fundamental idea of textile processing is constant.
Preparing the raw materials is the initial stage in the manufacturing of yarn. To make the finished textile product, raw materials need to be processed, cleaned, and combined. manufacturers of cotton or wool must filter out any debris that might contaminate a batch, and manufacturers of bamboo must remove the outer layer before spinning it into yarn for knitting projects. Polyester and rayon, two petroleum-based goods, are produced from synthetic yarn.
The process of spinning turns the raw components into yarn after they are processed. Using tools with steel bobbins threaded with fiber or spinning material—known as roving—that can be derived from organic materials like cotton or wool, spinning is accomplished.
To make the yarn, the machine coils the yarn around a bobbin and then pulls it between two rollers that rotate at various speeds. Additionally, certain machines have the ability to “twist,” giving the finished product more flexibility and strength.
3. Fabric Products Manufacturing Process:
The process of weaving or manufacturing textiles is the following phase. In order to produce a length of cloth, yarn is taken from one machine and transferred to another. Machines that transform yarn into lengths are used in the fabric production process known as weaving. The lengths of yarn are then put onto a loom with various thread kinds or colors on designated portions known as harnesses.
How fabric is made step by step?
Before the loom is turned on and the weaving process starts, the warp, or lengths, must be perfectly matched between the two sides of the beams. A length of textile fabric is produced, taken off the looms, and then sewn together to become the final product!
The process of turning a variety of raw materials, including cotton, wool, linen, and silk, into fabric is known as fabric processing. It turns natural fibers into threads that can be knitted and woven.
Machines that cut yarn into lengths are used in weaving. The lengths of yarn are then put onto a loom with various colors or thread types on designated portions known as harnesses. Before the loom is activated and weaving can start, the warp needs to be carefully positioned between two sides of the heddles. After a length of fabric is produced, it is taken off the looms and stitched together to form the completed cloth.
4. Wet processing:
Textiles are dyed and finished using a technique called fabric wet processing. Colorants are applied to cloth during the dyeing process to give it a desired color. A more detailed explanation of the wet processing procedure would be helpful. The wet preparation operations include fabric inspection, stitching, de-sizing, scouring, bleaching, dying, printing, and finishing.
Using various textile auxiliaries, textile finishing may entail adding extra features like dirt release, anti-pill, or flame-retardant treatments. It is applied chemically before packaging and delivery.
Textile Printing
Local dyeing includes the branch of textile printing. It is a technique for applying color to textile materials such as cloth. It covers the method of creating clothes for kids, T-shirts, sweatshirts, aprons, and other items using inkjet printing.
Printing is a mechanical and chemical process used to enclose certain fabric parts that make up the pattern. Many printing techniques are utilized, including 1) Direct Style, 2) Dyed Style, 3) Discharge Style, 4) Resist, Azoic, and other styles.
Many printing methods might be used, including: 1. Hand or machine printing of blocks 2. Metal/Screen Stencil Printing 3. Printed rollers 4. Rotating, Hand, and Flatbed Screen Printing 5. Transfer Printing (Vaccum/Continuous/Flatbed).
Textile Finishing
Finishing is the process of giving woven or knitted fabric additional qualities to boost its appeal to the buyer. These features include luster, smoothness, fineness, and so on.
5. Garment Products Manufacturing Process
i. Garments Design:
The process of manufacturing garments begins with the cloth being received from a weaving mill. After that, manufacturing begins with the design. The customer may supply it or request textile design in the part dedicated to designing. The technical sheet is the first thing that is used in garment design after the buyer delivers the items. These procedures are both automated and manual.
ii. Pattern Making:
The technical document, artwork, and garment design all state that the pattern master creates the patterns for every garment. However, a machine that is automated can now accomplish it. The pattern is a piece of sturdy paper used to sketch or create various clothing pieces using normal body dimensions. It is frequently referred to as a simple block or block pattern.
a. Sample Making:
A completed garment sample is created once the ideal pattern has been created, attesting to the buyer’s specifications. Once the buyer approves the sample in accordance with the necessary specifications, it is referred to as the authorized sample. Making a flawless sample is meant to test whether or not the comprehensive instructions are accurate for the entire apparel production process.
b. Production Pattern Making:
The authorized sample is manufactured first, and then the counter sample is made for bulk manufacturing. Allowance is the term used in production when a pattern requires an extra measurement with accurate or actual size. For large-scale production, allowance must be included, either manually or automatically. We call it a working pattern a lot.
c. Grading:
Grading is the process of gradually increasing or decreasing the master design in accordance with various sizes. Production grading is crucial to preserving the production size ratio in bulk clothing. It is rated in accordance with the buyer’s specifications.
d. Marker Making:
A marker is a little piece of cloth or paper that has every component of the garment on it. Making markers facilitates a clean-cutting process. Both human labor and automation might be used to complete it.
iii. Fabric Spreading:
Spreading fabric is an essential step in the manufacturing of clothing. The method of placing cloth adheres to certain rules. Spreading fabric is referred to as laying fabric.
After a procedure known as fabric relaxing, it is finished. Relaxing and contracting the textiles is the primary goal of fabric relaxation. It assists in preventing fabric strain at various stages and minimizes fabric shrinkage so that it may be prepared for the garment production process following the completion of fabric manufacture.
Spread out on a large table, the cloth is ready for professional cutting. The majority of clothing manufacturers already employ automated fabric spreading. However, proficient labor is still needed to spread cloth correctly.
iv. Fabric Cutting:
Fabric cutting is referred to as the foundation of the clothing industry. Clothes must be cut in accordance with the marking. In the cutting room, it is the most important task. The process begins with the cloth being laid out, marked, and then cut. As they say, “Once Fabric is cut, there is no turning back.”
Thus, issues with cutting have an impact on the stitching procedure. The knife used for cloth cutting is straight and sharp. Either a computerized or manual automated cutting mechanism might be used.
v. Sewing:
Sewing is the heart of the garments section. All cutting components of cloth are united by sewing together. After gathering all components of the garments proceeded to sewing. Today it’s done manually and depends on the worker’s abilities.
vi. Garments Inspection and Shipment:
Inspection of the final garment is a crucial component of quality control or QC. The greatest apparel manufacturer is exemplified by its top quality control department. Following the completion of the clothing, an examination is conducted to identify any flaws. The process is manual. Clothing manufacturers frequently establish a commodity standard to gauge their output. The most difficult part of the inspection process is quality control (QC), when a garment’s quality is determined.
a. Finishing, Ironing, and Spot Removal:
Detecting production flaws using QCS and flaws identified using stickers. brought to the spot-cleaning section after that. The clothing is manually ironed and fished after being cleaned with the use of hot water, steam, or chemical stain removers.
b. Final Inspection:
An inspection performed in accordance with the needs of the buyer is a last quality control check. At times, the purchasing agents handled it. Quality inspections and the final inspection are always done by hand.
c. Garments Packing:
Next, with the assistance of accessories, the clothing is packed. Here, it is packed in the poly bag that the customer requested. The packaging of garments can be done manually or automatically.
d. Cartooning & Shipment:
Cartooning is done after the clothing is packed to lessen wear and tear on the items. By following the buyer’s directions, every item of clothing needs a cartoon. After that, shipping begins. The seaport ships the majority of the clothing to the customer.
Conclusion:
The standard procedures in textile processing are evolving today. Our current textile industry will be replaced by technical textiles and fiber recycling techniques.
That covers a lot for now. Continue reading for Textile Details at Nouvelltex. To provide you with a better understanding of each step in the textile products manufacturing process, we will create a blog post for each one.